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ORELSIS
Maintenance Management System

OREL IMS

Plan maintenance and see failures before they happen.

OREL IMS is maintenance management system software that manages equipment maintenance end to end for production sites and factories.

ORELSISIMS
Work ordersPreventivePredictiveSpare partsReports
Maintenance control
Live ·updated a few seconds ago
Vibration
mm/s
4045505500:0006:0012:0018:00Now
OREL AI · Failure precursor2 min ago

P-102 bearing temperature and vibration are rising together. Estimated remaining life: 6 days.

Model confidence92%
Signal · 72 h+12%
Asset health
What is it?

What is OREL IMS?

OREL IMS is maintenance management system software that manages equipment maintenance end to end for production sites and factories. It brings planned and preventive maintenance, breakdown work orders, spare parts and calibration together on one platform. Using sensor data and AI for predictive maintenance, it helps you reduce unplanned downtime.

Who is it for?

For maintenance, technical services and reliability teams, and for continuous-process plants that depend on critical equipment.

What you get
  1. You see maintenance plan compliance and overdue work on one screen.
  2. You catch the warning signs of failure before downtime occurs.
  3. You make sure critical spare parts are in stock.
  4. You ground your maintenance strategy in data, using MTBF and MTTR.
Predictive maintenance

The work order is ready before the bearing heats up

The vibration sensor on a motor-pump set is read continuously. As amplitude grows the bearing heats up and the health score falls; a maintenance work order opens before the threshold is crossed and the asset returns to normal.

P-101 · Monitored
Illustrative simulation
Health
96%
Vibration
1.8mm/s
Work orders
0
  1. 1

    Condition monitoring

    Signals such as vibration, temperature and current are linked to the asset record and trended.

  2. 2

    Act before the threshold

    When the health score enters the warning band, a work order opens with spare parts and crew assigned.

  3. 3

    Maintenance history

    Every intervention is written to the asset history with signals from before and after.

Features

What you can do with OREL IMS

  • 01

    Asset and equipment register

    Keeps the site, line and equipment hierarchy along with technical data, documents and maintenance history.

  • 02

    Planned and preventive maintenance

    Creates maintenance plans based on calendar, run hours or counters, and opens work orders automatically on time.

  • 03

    Breakdown and work order management

    Routes breakdown reports to technicians and records labour, parts and downtime on the work order.

  • 04

    Predictive maintenance

    Analyses sensor data such as vibration, temperature and current with AI, and recommends maintenance when behaviour is abnormal.

  • 05

    Spare parts management

    Tracks spare part stock, minimum levels and equipment mappings, and signals purchasing needs in advance.

  • 06

    Reliability analytics

    Reports MTBF, MTTR, equipment availability and maintenance costs by equipment and line.

Product tour

A step-by-step product tour

Screens are illustrative; your installation is configured around your processes.

ORELSISIMS

Maintenance calendar · week 42

5 assets · 15 work orders · 4 crews
ResourceLoad
Mon12
Tue13
Wed14
Thu15
Fri16
Sat17
Sun18
P-10220%Brine pump
K-20121%Cl₂ compressor
ELK-129%Cell bank
F-11519%Filter press
T-30117%Caustic tank
Crew load
19%
17%
37%
24%· P-102
21%
20%
10%
16:00
WO-M-5521· P-102Bearing replacement · 9 days before failure
StartThu 15 00:00
EndThu 15 20:30
Duration20 h
Load125%
Progress0%
Modules

Modular by design

Start with the modules you need and expand as you grow.

  1. 01Asset hierarchy
  2. 02Preventive maintenance plans
  3. 03Breakdown reporting
  4. 04Maintenance work orders
  5. 05Predictive maintenance
  6. 06Spare parts management
  7. 07Calibration tracking
  8. 08Mobile maintenance app
  9. 09Maintenance costs
  10. 10MTBF / MTTR reports
Integrations

Talks to your existing systems

Integrates through standard protocols and open APIs.

OPC UA
Modbus
MQTT
SCADA
OREL IMS
ERP
SAP
REST API
Excel
All integrations
Getting started

From first call to go-live with OREL IMS

Every rollout follows the same four steps; the timeline and price are confirmed in the proposal, based on your scope.

  1. 01

    Discovery call

    We learn about your processes, existing systems and priorities, and demonstrate the product using your own scenario.

  2. 02

    Scope and proposal

    We agree the modules, integrations and timeline together, then send a written scope and proposal.

  3. 03

    Installation and data migration

    We install on your servers or in the cloud, migrate your master data and test the integrations.

  4. 04

    Training and go-live

    We train users by role, run a controlled cut-over and stay with you on site through the initial period.

Who we need from your team
  • A project owner who can make decisions
  • A lead who works with the process every day
  • An IT contact for server and network access
What the price depends on
  • The modules you choose
  • Number of users and sites
  • Deployment: on-premise, cloud or hybrid
  • Scope of integration and data migration

After the discovery call we confirm the scope and send a written proposal.

FAQ

Frequently asked questions

Equipment data such as vibration, temperature, pressure, current or run hours is sufficient. It is collected from existing PLCs, SCADA or sensors over OPC UA, Modbus or MQTT; where sensors are missing, we plan them together.

No. Most plants start with an asset register and preventive maintenance, then extend predictive maintenance to critical equipment. OREL IMS lets you make this transition step by step on the same platform.

OREL IMS works with OREL MRP to place planned maintenance around the production schedule. Maintenance-related downtime is reflected in OEE with the correct reason.

OREL IMS can run on-premise, in the cloud or in a hybrid setup. When needed, sensor data is pre-processed on edge devices on site before being sent to the central system.

Let's digitalise your operations together.

In a 30-minute call, we'll listen to your needs and show you the right OREL products live.