Digital twin
A digital twin is a virtual copy of a machine, line or plant that is fed with real-time data. ORELSIS builds digital twins that combine field data with physical and statistical models for monitoring, simulation and scenario analysis. You can test capacity, layout or parameter changes before applying them on the floor.
Changes to line layout, capacity or process parameters are often made by trial and error on the floor. This risks downtime and scrap. The current state of the plant cannot be seen on a single screen either.
Test changes on a live model of your plant first
Live monitoring
Shows equipment and line status on the virtual model in real time.
Simulation
Simulates process and material flow to reveal bottlenecks before they appear on the floor.
Scenario analysis
Compares the impact of different parameters, shifts and product mixes.
Predictive models
Predicts equipment behaviour and quality outcomes with models that learn from historical data.
Virtual commissioning
Tests new lines and robotic cells in a virtual environment before installation.
System integration
Connects the twin to MES, maintenance and quality systems for a single operational view.
How we deliver it
- 01
Define the scope
We clarify which equipment, line or process the twin will represent and which questions it must answer.
- 02
Build the model
We describe equipment behaviour by combining physical, statistical and data-driven models.
- 03
Feed it live data
We connect sensor, PLC and production data to the twin and calibrate the model against real measurements.
- 04
Run scenarios
We simulate capacity, parameter and layout scenarios and report results to decision-makers.
Products behind this solution
Frequently asked questions
Let's digitalise your operations together.
In a 30-minute call, we'll listen to your needs and show you the right OREL products live.