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ORELSIS
Production & Planning

OREL MRP

Plan production, track the shop floor, improve continuously.

OREL MRP is production planning and resource management software that manages every production process in one place, from material requirements planning to the shop floor.

ORELSISMRP
Work ordersMaterialsCapacityShop floorReports
Production plan — week 42
Live ·updated a few seconds ago
Load by work centre
%
4045505500:0006:0012:0018:00Now
OREL AI · Demand forecast2 min ago

Hypochlorite demand may rise 12% over the next 3 weeks. Moving WO-1183 to Tuesday avoids the bottleneck.

Model confidence92%
Signal · 72 h+12%
Work orders
What is it?

What is OREL MRP?

OREL MRP is production planning and resource management software that manages every production process in one place, from material requirements planning to the shop floor. It combines bills of materials, routings and capacity data to build realistic production plans and tracks work orders on the shop floor in real time. With AI-assisted demand forecasting and OEE analytics, it is the single solution you need for more efficient, higher-quality production.

Who is it for?

For discrete, process and mixed-mode manufacturers that want planning, inventory and shop-floor data in a single system.

What you get
  1. You see material shortages before they stop production.
  2. You spot capacity bottlenecks before the plan is released.
  3. You make downtime, performance and quality losses visible through OEE.
  4. You bring planning, warehouse and production teams onto the same data.
Shop-floor digital twin

Planned and actual, on the same line

Four work centres, one belt: every station's cycle time, queue and OEE ring are live. When a bottleneck forms, the light turns amber, then red; MRP releases new work orders against a WIP limit.

LINE-01 · Running
Illustrative simulation
Average OEE
82.4%
Work in progress
5
Completed
0
  1. 1

    Capacity-limited release

    A new work order starts only when work in progress drops below the limit, so queues never grow unchecked.

  2. 2

    OEE per station

    The ring above each work centre combines availability and performance at a glance.

  3. 3

    Bottleneck alerts

    When a job starts waiting in front of a station, the light turns amber; when a second one piles up, it turns red and lands on the planning board.

Features

What you can do with OREL MRP

  • 01

    Material requirements planning

    Calculates net requirements from multi-level BOMs, stock and open orders, and generates purchase and production proposals automatically.

  • 02

    Capacity planning and scheduling

    Builds finite-capacity schedules from routings and work centre capacities, and highlights bottlenecks on the planning board.

  • 03

    Shop-floor tracking

    Collects work orders, operator entries and machine states from the floor in real time, and compares planned against actual.

  • 04

    OEE and efficiency analytics

    Measures availability, performance and quality by machine, line and shift, and classifies downtime reasons.

  • 05

    AI-assisted forecasting

    Forecasts demand from historical sales and consumption, and flags likely plan deviations and material shortages in advance.

  • 06

    Inventory and lot management

    Tracks raw material, WIP and finished goods by warehouse and location, and links lot and serial numbers to production records.

Product tour

A step-by-step product tour

Screens are illustrative; your installation is configured around your processes.

ORELSISMRP

Planning board — week 42

5 lines · 12 work orders · 3 shifts
ResourceLoad
Mon12
Tue13
Wed14
Thu15
Fri16
Sat17
Sun18
ELK-175%Electrolysis line 1
ELK-278%Electrolysis line 2
BUH-173%Evaporator
DOL-A58%Filling line A
PUL-157%Caustic flakes
Capacity
60%
93%· BUH-1
92%· BUH-1
74%
79%
64%
13%
16:00
WO-1179· BUH-1Caustic 50% concentration · 210 t · 6 h behind
StartMon 12 20:00
EndThu 15 08:30
Duration60 h
Load118%
Progress72%
Modules

Modular by design

Start with the modules you need and expand as you grow.

  1. 01Master data and bill of materials (BOM)
  2. 02Routings and work centres
  3. 03Material requirements planning
  4. 04Capacity planning and scheduling
  5. 05Work order management
  6. 06Shop-floor tracking
  7. 07Inventory and warehouse management
  8. 08Purchase proposals
  9. 09OEE and performance reports
  10. 10Production cost analysis
Integrations

Talks to your existing systems

Integrates through standard protocols and open APIs.

ERP
SAP
OPC UA
Modbus
OREL MRP
MQTT
REST API
Active Directory
Excel
All integrations
Getting started

From first call to go-live with OREL MRP

Every rollout follows the same four steps; the timeline and price are confirmed in the proposal, based on your scope.

  1. 01

    Discovery call

    We learn about your processes, existing systems and priorities, and demonstrate the product using your own scenario.

  2. 02

    Scope and proposal

    We agree the modules, integrations and timeline together, then send a written scope and proposal.

  3. 03

    Installation and data migration

    We install on your servers or in the cloud, migrate your master data and test the integrations.

  4. 04

    Training and go-live

    We train users by role, run a controlled cut-over and stay with you on site through the initial period.

Who we need from your team
  • A project owner who can make decisions
  • A lead who works with the process every day
  • An IT contact for server and network access
What the price depends on
  • The modules you choose
  • Number of users and sites
  • Deployment: on-premise, cloud or hybrid
  • Scope of integration and data migration

After the discovery call we confirm the scope and send a written proposal.

FAQ

Frequently asked questions

Yes. OREL MRP pulls orders, stock and master data from your ERP through a REST API and standard data exchanges, and sends production results back. You deepen production planning and shop-floor tracking without replacing your ERP.

Counters, machine states and downtime can be collected from PLCs and machines over industrial protocols such as OPC UA, Modbus and MQTT. On lines without automation, manual entry through operator terminals is also supported.

OREL MRP can run on-premise, in the cloud or in a hybrid setup. We choose the deployment model together, based on your data security policies and existing infrastructure.

Demand forecasts and deviation alerts are built on the historical sales, consumption and production data in your system. Recommendations are presented to the planner; the final decision always stays with your team.

Let's digitalise your operations together.

In a 30-minute call, we'll listen to your needs and show you the right OREL products live.