Manufacturing execution (MES)
A manufacturing execution system (MES) is software that schedules work orders, monitors shop-floor production in real time and records the history of every product. ORELSIS combines OREL MRP, OREL TTS, OREL QMS and OREL IMS into one production bundle for planning, OEE, quality and traceability. This closes the gap between ERP and the machine.
ERP knows what should be produced, but not what is happening on the shop floor right now. Downtime, scrap and delays are reported by hand at the end of the shift. Tracing a product's history after a customer complaint takes hours.
Run production in real time, from planning to traceability
Production planning
Schedules work orders across machines and shifts based on capacity and material availability.
OEE tracking
Measures availability, performance and quality per machine in real time.
Downtime management
Records downtime with reasons and reports the causes behind the largest losses.
Traceability
Keeps product genealogy by lot and serial number from raw material to shipment.
In-line quality
Presents control plans to operators, records measurements and raises non-conformances.
Material and WIP tracking
Tracks line supply, work-in-progress and material consumption in real time.
How we deliver it
- 01
Map the shop floor
We map lines, machines, operations and existing data sources, and design the target flow.
- 02
Connect the machines
We collect machine and PLC data automatically and set up operator terminals where needed.
- 03
Roll out the bundle
We roll out planning, OEE, quality and traceability modules in phases, starting with a pilot line.
- 04
Close the loop with ERP
We receive work orders from ERP and write actual production and consumption back to it.
Products behind this solution
Frequently asked questions
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